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Electrostatic Powder Coating


ELECTROSTATIC POWDER COATING


These machines are produced by our Project partner according to our request in Turkey.




This property is designed for 350 units / day  and for 250 units / day production.

The workpiece size: 200x800x1000mm

Conveyor speed: 1 m/min

For Oven

Oven Construction: Panel System
Oven Type: ‘U’ Type Tunnel
Type of system: Air Circulation Convection Drying

External Dimensions of the oven

Length : 15000 mm
Height: 3000 mm
Large front: 2200 mm
Circulating Air Temperature : 250'C
Air Curtain : 3 kW x 2pcs
Exhaust Aspirator: 1.1 kW
Heating Unit Capacity: Termoblock System
Fan Motors: 12000 m3 / h -  7.5 kW 
Burner Type : Natural Gas  130 000 kcal / h & (150 kW)
Temperature Control : Digital Thermometer
Insulation: 50 kg / m³ of rock wool

Made with thermoblock heating furnace used LPG & NG, thermoblock is mounted to the back of the oven. Capacity of the oven temperature 250 ° C may arise. Thermoblock heating section consists of the entire heat-resistant stainless steel and black piping. Outside panels and the interior of the oven is made of galvanized sheet 1.mm 160 mm between two walls. The thickness of rock wool and glass wool were used. Producing hot air fan is mounted in the radial type 2 units. Galvanized steel that distributes the air inside the furnace, air ducts and vents flaps, located in Mona rail. Burner and fan are available. The burner control can be adjusted with a digital thermostat. The burner, fan, electric motors, on-off buttons, electrical and control panel located. Work is done from the main table.

Burner

Production in accordance with DIN 4787-4788 and European standards CE
Low emission values
Quiet operation
Superior Design
High efficiency
High-tech

   Riello  - ITALY

For Spray Washing Line

Dimensions of the Washing Line
Tunnel Width: 1200 mm
Tunnel interior height: 2200 mm
Total Height: 3900 mm
Total Length: 14500 mm
Air Shower Fan: 6000 m3 / h – 3 kW
Steam Suction Fan: 9000 m3 / h - 4 kW
Nozzle Pressure: 1-2 bar Adjustable
Nozzle Flow: 60 lt / min
Nozzle Angle: 60 '



Part-1 Entrance Hall
Length: 2250 mm
Height: 2200 mm
Width: 1200 mm
Steam Suction Fan: 9000 m3 / h - 3 kW

Part-2 1st Degreasing – Nano Bonderite

Length: 2450 mm
Tank Capacity: 4 Tons
Liquid Temperature: 30 'C
Rink: 14 pcs
Rink Range: 350 mm
Nozzle Spacing: 300 mm
Nozzle: 98 pcs
Nozzle Flow: 16 lt / min
Nozzle Pressure: 1-2 bar adjustable
Nozzle Angle: 60 '
Spray Pump: 85 m3 / h
Pump Motor Power: 5.5 kW
Brand of Pump: Standard - Mass
Heating System: Burner 165 000 kcal / h & (190 kW)

Part-3 Water Rinse
Length: 2450 mm
Tank Capacity: 4 Tons
Liquid Temperature: 30 'C
Rink: 14 pcs
Rink Range: 350 mm
Nozzle Spacing: 300 mm
Nozzle: 98 pcs
Nozzle Flow: 16 lt / min
Nozzle Pressure: 1-2 bar adjustable
Nozzle Angle: 60 '
Spray Pump: 85 m3 / h
Pump Motor Power: 5.5 kW
Brand of Pump: Standard - Mass

Part-4 Water Rinse
Length: 1750 mm
Tank Capacity: 2.4 Tons
Liquid Temperature: Cold
Rink: 10 pcs
Rink Range: 350 mm
Nozzle Spacing: 300 mm
Nozzle: 70 pcs
Nozzle Flow: 16 lt / min
Nozzle Pressure: 1-2 bar adjustable
Nozzle Angle: 60 '
Spray Pump            : 65 m3 / h
Pump Motor Power: 4 kW
Pump Brand: Standart - Mass

Exit the Hall
Length: 2300 mm
Height: 2200 mm
Width : 1200 mm
Air Shower Fan: 6000 m3 / h – 3 kW



In according to request the washing line can be made up to 8 Baths.

The Advantages of Nano Bonderite Washing System




  • 3kg iron phosphate = 1kg Nano Bonderite
  • Iron phosphate 60 'C are needed, Nano Ceramic is enough 30'C in the winter.
  • Iron phosphate bath average of the exchange time is 2 months.
  • Nano ceramic bath exchange time is approximately 5-6 months.
  • Iron phosphate corrosion test is 240 hours. Nano Ceramic is 400 hours.
  • At Iron phosphate if it don’t warm  normal the bath will make  foaming at Nano-ceramic there is no foaming
  • With Nano Ceramic (2kg Bonderite surfactant +1.5 kg) 1200 m2 = 300 pieces of steel doors are cleaned
  • For heating iron phosphate 42m3 / h of natural gas is needed, In winter for heating Nano Bonderite 15 m3/h natural gas is needed, there is no need to heat in summer.
  • There is no passivation
  • Works with low pressure
  • At the Baths there will be no mud. At Iron phosphate the bath must be renewed at every 1-2 months because of mud.
  • Nano-ceramic bath don’t need change 6 months with adding.
  • At the bath pH checking is enough.
  • The product does not contain heavy metals its a green product.
  • It can be  applied on all kinds of metal.
  • CORROSION RESISTANCE IS TWO TIMES MORE THAN SOLID IRON PHOSPHATE
  • Covering the time is short (20-40s)
  • When Parts are covered and wait it will not rust like iron phosphate
  • There will no dusting such as iron phosphate

 

Material of Spraying Line

Bathroom Tanks
Sealed tanks reinforced the necessary places, floors will be sloped towards the discharge pipe. Necessary transportation, supply, discharge pipes and fittings of each tank is equipped with materials and liquid supply caps will be included in the material. The heated tank 50mm. be insulated with glass wool, covered with sheets over. Water tanks made from stainless steel sheet 304

Filters

Bath tanks and coarse particles in the solid body will be capable of preventing the escape of pumps, made of stainless steel wire.

Closing Valves
Appropriate types of pumps and tanks, butterfly-type shutoff valves placed between the suction nozzle.

Pressure Setting Spray Valves
Appropriate type of pump suction pressure line the mouth of the pumps will be the butterfly type valve.

Discharge Valves
Each tank will have a single butterfly-type drain valve.

Supply Valves
With the aim of supplying valves for cold water tanks will be global type.

Manometers
Spraying to control the pressure of the pressure side of the pumps will be manometers.

Pumps
Volute casing pumps, shaft and impeller are made of 304stainless steel mechanical salmastra type.

Spray Pipes

Active section of the tunnel that connects the main collector and distribution pipes are made of 1 ¼ diameter 304 stainless steel tubing. There are spray nozzles on the pipes with the required intervals.

Spray Nozzle (nozzle)

The nozzles of the fluid or water on the body of pulverized materials with special alloyed heat-and chemical-resistant material with a clamp connected to a special type of collector borlarına (PP) plastic type. Desired direction playful self-adjustable spray nozzle.

Spray Tunnel

Of the tunnel, all the tanks, the inner side walls, made of stainless steel to 304 drips. IP-54 protected all the electric motors at the facility. In the system cable connections, cable channels, the main circuit breaker, fuse, ammeter, thermal contactor, showing on-off lighted lamps, the system is used to control the main table.

Air Shower

The wet cleaning materials, water particles on the surface of the unit allows air and clean, works with ambient air. On the unit 6000 m³ / h capacity fan, 5.5 kw. There are also the engine power.                  


For Drying Oven

Oven Construction: Panel System
Oven Type: Tunnel
Type of system: Air Circulation Convection Drying

Dimensions of the Oven;
Length: 13000 mm
Height: 2700 mm
Large front: 1520 mm
Oven Entry Size: 700 x 1550 mm
Temperature: 110'C-150'C
Air Curtain: 3 kW x 2pcs
Exhaust Aspirator: 1.1 kW
Heating Type: Thermoblock System
Fan Motors: 10000 m3 / h – 5.5 kW
Burner Type : Natural Gas 100 000 kcal / h - (115 kW)
Temperature Control: Digital Thermometer
İnsulation: 50 kg / m³ of Rock Wool

Made with thermoblock heating furnace used LPG & NG, thermoblock is mounted in the center of the oven. Capacity of the oven temperature 150 ° C. may. Termobloğun entire heating section consists of heat-resistant stainless steel and black piping. Out of the oven panels of 1 mm. The inner portion of 1.2 mm. between two walls made of galvanized sheet is 160 mm. tecritlidir with thickness of rock wool and glass wool. Producing hot air fan is mounted in the radial-type 1 piece. Galvanized steel that distributes the air inside the furnace, air ducts and vents flaps, located in Mona rail. Burner and fan are available. The burner control can be adjusted with a digital thermostat. The burner, fan, electric motors, on-off buttons, electrical and control panel located. Work is done from the main table.


For conveyor

With the help of the drive chain and trolleys moving suspended loads transport system based on the profile of NPI.

WEBB-type conveyor chains are made of ductile cast iron and forged steel, heat treatment process has been.

Feature of 250 degrees to work with special bearings mounted trolleys.

Model and gear drive system as a model of caterpillar, secure switching, floating cars.

Setting the desired speed is easily controlled conveyor line frequency.
Chain tensioning system is the cradle and the springs.
Turning pulley and pulley is used.

Robotic Booth

Cabinet Material: Interior surfaces shall be made from galvanized sheet steel. Exterior will be covered with painted sheet metal. 2 manual will be a door. Will be illuminated with fluorescent lights in the cabin.

Cabinet Base: The base will be in the 2 conical hopper. Conical hoppers will be made from galvanized sheet steel.

Recycle: Recycling, located in the middle of the cabin is recycled through the recycling depot. Powder coating is added to the cab here

Filters: 8x2 = 16 the two groups will be used cartridge filters. The system will be funneled (Ø325x660 mm.). Is a total of 16 filter.

Filter Cleaning: Blasting will be carried out automatically and manually.





Manuel Cabinet

Cabinet Material: Interior surfaces shall be made from galvanized sheet steel. Exterior will be covered with painted sheet metal. 2 manual will be a door.

Filter Cleaning: Blasting will be carried out automatically and manually.

Cabinet Base: Base will be flat. Depot will be mobile type.

Filters: 4 filters will be use in a cabinet. All colour changes will be with filter changing.

Illuminate: Will be illuminated with fluorescent lights in the cabin.

Used Motor Powers at the Facility

Surface Cleaning: 22 kW

Dry Oven: 12.6 kW

Curing Oven: 14.6 kW

Robotic Paint Booth: 11.5 kW

Manuel Booth: 4 kW

Conveyor: 2.2 kW

Total: 67 kW

 

Powder Coating Oven: 1 Piece

3’’ Webb Type  Conveyor & Equipments:  190 meters

Spraying Line (3 Baths): 1 Piece

Drying Oven: 1 Piece

Robotic Booth: 1 Piece

Manuel Booth: 1 Piece

Robots: 2 Pieces

Automatic Guns: 6 Pieces

Manuel Guns: 4 Pieces